Intelligent welding robot system with gantry 7th 8th 9th axis 2 robots smart vision welding for steel structur

Highlights :

We are committed to the research and development, production, and application of intelligent welding robots. All non-standard enterprises involved in the demand for metal intelligent welding are our target users, and we can customize and develop application scenarios according to customer needs, match welding database resources for practical scenarios, and achieve intelligent welding. Through independent research and development, the company has ultimately developed its own technological products, mainly including 3D visual recognition welding robots and digital model recognition welding robots. According to different application scenarios, intelligent welding workstations are designed in various forms, including gantry, ground rail, single machine, and cantilever. They have been successfully applied in non-standard metal structure welding in the steel structure industry and non-standard ship components welding in the shipbuilding industry. After the product was launched and applied, it has been highly recognized by experts and users in the industry. It is generally believed that this technology is a technological revolution in promoting the use of welding robots

1) Manually or by conveyor chain, transfer the components to be welded to the workbench, close to the positioning point P;
2) (At the same time or in advance) the operator rotates the model uniformly based on the component number and placement method, and creates nodes;

3) If the placement deviation is too large, first use a camera to identify the component and locate point P;

4) If the placement is close, the operator can directly load the model and start scanning (at this time, the operator can lift another component to the second set of equipment rack or another workstation of this equipment to perform the above operation)

5) After scanning is completed, the system starts welding;

6) The welding of the entire component is completed, and the component is transported to the subsequent work station.

2. Equipment scope and parameter

Device Configuration
Name	Model	Configuration		Quantity	Brand
Intelligent welding control system	/	Including SmartWeld software, on-site PC, camera, laser sensor, etc, to realize 3D digital-analog intelligent drive programming.		2sets	/
Welding robot and controller	Arc12-2000	Maximum movement radius: 2019mm, load 10Kg; repeat positioning accuracy ±0.05mm; Equipped with a complete set of gantry control external axes.		2sets	EFORT
Gantry walking system		The width is 6 meters and the length is 24 meters. It can move in the X-axis and Y–axis direction, including gantry, rack and pinion, linear guide rails in all directions, etc.		1set	TECHFLY
Welding Power	NBC-500RP	Welding power supply, robot wire feeder, wire feed wheel set, communication cable, including water cooling device.		2sets	AOTAI
Welding Gun	Water-cooled torch	high-load water-cooled welding torch, including anti-collision sensors, mounting brackets and other supporting devices.		2sets	TRM
Parameter performance
Equipment Size			24m*7.5m*3.9m2m
Total power			34KW
Working range			22x0.5x0.45M
Welding Average Efficiency			140m~200m/day(Depending on the type of structure)

3. Gantry dual-robots intelligent welding station working process

1) Manually or by conveyor chain, transfer the components to be welded to the workbench, close to the positioning point P;
2) (At the same time or in advance) the operator rotates the model uniformly based on the component number and placement method, and creates nodes;
3) If the placement deviation is too large, first use the camera to identify the component and locate point P. If the placement position is close, the operator will directly load the model and start scanning
4) After scanning is completed, the system starts welding;
5) The welding of the entire component is completed, and the component is transported to the subsequent work station. If there is no component model, visual interaction can be used to operate the equipment welding. After the components are placed on the platform, the operator uses a camera to take photos of the parts to be welded, matches the process, and starts scanning welding. Compared to model driven, the workload of operators is relatively increased.

4. Welding parts samples

5.Cases reference

Application scenario: The main welded components are bridge structural plate units and other structural parts.

Application scenario: clapboard reinforcement ribs and clapboard manhole reinforcement rings.

MORE RECOMMENDATION:

1. Gantry type dual-robot multi-additional axis intelligent welding workstation (9 axis)

2. Flexible Intelligent Assembly and Welding Joint Work Station

3. Gantry type dual-robot multi-additional axis intelligent welding workstation (7 axis)

4.Cantilever seven axis intelligent welding workstation

5.Cantilever eight axis intelligent welding workstation

6.Cantilever eight axis intelligent welding workstation

ANHUI TECHFLY ROBOTICS TECHNOLOGY CO., LTD Industrial robot , AGV , cobot manufacturer partners to provide all products and surrounding equipment including ,welding machine ,torch ,positioner , Painting gun ,pump,valve ; gripper ,safety fence ,conveyor etc. Automation solution config, equipment ,including installation ,debugging ,etc. Automotive industry , body shop and assembly shop whole production line , including design , manufacturing ,delivery , installation, debugging ,turn-key solution.