Integrated robots in surface polishing milling deburring grinding
application in casting iron steel aluminum plastic etc
know how
- Programme automatic compensation for part location deviation on fixture,Automatic correction of overall trajectory
Laser based online detection of displacement deviation during
casting clamping, achieving automatic correction of robot machining
paths, ensuring equipment safety while further improving cleaning
quality, polishing efficiency, and intelligence level;
- Robot path intelligent self-adaptation for part local
deformation,Local deformation flexible compensation
By controlling laser local detection and polishing torque rings,
adaptive polishing can be achieved for the deformation caused by
the same product, improving the polishing quality of parts;
- Grinding wheel wear detection and compensation,Special material grinding wheel compensation
When grinding cast steel or characteristic materials, the grinding
wheel may wear and deform. Through sensor detection and deformation
repair, the backend software automatically adjusts the robot's
grinding parameters and trajectory through calculation;
- Friendly programming window,Easy to operate system
The polishing trajectory and process parameters can be adjusted
online, and the operator can quickly modify the deburring
parameters on the operation panel. The robot automatically adjusts
the polishing speed, amount, and trajectory based on the parameters
to improve the deburring quality. There is no need to teach the
robot to make debugging easy to operate and improve debugging
efficiency;
By controlling the spindle torque and current loop, flexible
adaptive soft floating polishing can be achieved to better protect
the equipment and ensure the variety of polishing products;
- Robot Simulation Pro /off-line programme software
Integrated with ABB, FUNAC, KUKA, Yaskawa and other robots, meeting
the file formats of STP, IGS, STL, etc., it can achieve online
program editing and offline programming of new products;
Products series
1. Robot cutting and grinding cell MK400-200S
Features
| Tools on robot for cutting and polishing |
| Automatic correction and compensation of laser detection and
polishing trajectory |
| Convenient debugging: By editing HMI polishing parameters,
equipment debugging reduces the operational skills of personnel and
improves equipment usability |
| Flexible adaptive soft floating polishing achieved through torque
and current loop control |
| Automatic tool change |
Applicable materials
Casting aluminum ,Casting iron ,Casting steel
Specification
| Item | Parameter |
| Model | MK400-200S |
| Size (m) | L4.3*W2.3*H3.1 |
| Weight(t) | 6.2 |
| Robot payload (kg) | 200 |
| Repeatability accuracy(mm) | ±0.1 |
| Max.Size of part(mm) | φ800×H600 |
| Max.Weight of part(kg) | 400 |
| Grinding accuracy(mm) | ±0.5 |
| Rated power(kw/h) | 20 |
| Tool number(set) | 3-6 |
Samples of workpiece
2. Robot cutting and grinding cell MK500-200S
Features
| Tools on robot for cutting and polishing |
| Automatic correction and compensation of laser detection and
polishing trajectory |
| Convenient debugging: By editing HMI polishing parameters,
equipment debugging reduces the operational skills of personnel and
improves equipment usability |
| Flexible adaptive soft floating polishing achieved through torque
and current loop control |
| Automatic tool change |
Applicable materials
Casting aluminum ,Casting iron ,Casting steel
Specification
| Item | Parameter |
| Model | MK500-200S |
| Size (m) | L4*W2.3*H3 |
| Weight(t) | 4 |
| Robot payload (kg) | 200 |
| Repeatability accuracy(mm) | ±0.1 |
| Max.Size of part(mm) | L1500*W600*H600 |
| Max.Weight of part(kg) | 500 |
| Grinding accuracy(mm) | ±0.3 |
| Rated power(kw/h) | 26 |
| Tool number(set) | 1-2 |
Samples of workpiece
3.Robot grinding cell MK4000-200S
Features
| Tools on robot for cutting and polishing |
| Automatic correction and compensation of laser detection and
polishing trajectory |
| Convenient debugging: By editing HMI polishing parameters,
equipment debugging reduces the operational skills of personnel and
improves equipment usability |
| Flexible adaptive soft floating polishing achieved through torque
and current loop control |
| Automatic tool change |
Applicable materials
Casting aluminum ,Casting iron ,Casting steel
Specification
| Item | Parameter |
| Model | MK4000-200S |
| Size (m) | L3.9*W2.3*H3.1 |
| Weight(t) | 5.2 |
| Robot payload (kg) | 235 |
| Repeatability accuracy(mm) | ±0.1 |
| Max.Size of part(mm) | φ2000×1200 |
| Max.Weight of part(kg) | 4.0 |
| Grinding accuracy(mm) | 土0.5 |
| Rated power(kw/h) | 23 |
| Tool number(set) | 3-6 |
Samples of workpiece
4.Robot cutting and grinding cell MK150-60D
Features
| Dual robots with tool for cutting and polishing |
| Automatic correction and compensation of laser detection and
polishing trajectory |
| Convenient debugging: By editing HMI polishing parameters,
equipment debugging reduces the operational skills of personnel and
improves equipment usability |
| Flexible adaptive soft floating polishing achieved through torque
and current loop control |
Applicable materials
Casting aluminum ,Casting iron ,Casting steel
Specification
| Item | Parameter | | Model | MK150-60D | | Size (m) | L3.3*W2.3*H2.8 | | Weight(t) | 5 | | Robot payload (kg) | 60 | | Repeatability accuracy(mm) | 土0.1 | | Max.Size of part(mm) | φ500×600 | | Max.Weight of part(kg) | 150 | | Grinding accuracy(mm) | ±0.5 | | Rated power(kw/h) | 23 | | Tool number(set) | 1-2 |
|
Samples of workpiece
5.Robot cutting and grinding cell MK30-200S-1/MK40-200S
Features
| Robots hold workpieces for cutting and polishing |
| Laser detection |
| Convenient debugging: By editing HMI polishing parameters,
equipment debugging reduces the operational skills of personnel and
improves equipment usability |
| Special material grinding wheel compensation |
| Mechanical constant force floating of grinding wheel machine and
electric spindle equipment |
Applicable materials
Casting aluminum ,Casting iron ,Casting steel
Specification
| Item | Parameter | Parameter | | Model | MK30-200S-1 (Fixture positioning) | MK40-200S (Vision positioning) | | Size (m) | L3.6*W2.3*H3.1 | L3.6*W2.3*H3.1 | | Weight(t) | 5.5 | 5.5 | | Robot payload (kg) | 200 | 200 | | Repeatability accuracy(mm) | ±0.1 | ±0.1 | | Max.Size of part(mm) | 中500×400 | 中500×400 | | Max.Weight of part(kg) | 40 | 40 | | Grinding accuracy(mm) | ±0.5 | ±0.5 | | Rated power(kw/h) | 15 | 15 | | Tool number(set) | 4 | 4 |
|
Samples of workpiece
6.Robot cutting and grinding cell MK15-60S
Features
| Robots hold workpieces for cutting and polishing |
| Laser detection |
| Convenient debugging: By editing HMI polishing parameters,
equipment debugging reduces the operational skills of personnel and
improves equipment usability |
| Special material grinding wheel compensation |
| Mechanical constant force floating of grinding wheel machine and
electric spindle equipment |
Applicable materials
Casting aluminum ,Casting iron ,Casting steel
Specification
| Item | Parameter |
| Model | MK15-60S |
| Size (m) | L2.8*2.2*3 |
| Weight(t) | 3.2 |
| Robot payload (kg) | 60 |
| Repeatability accuracy(mm) | ±0.1 |
| Max.Size of part(mm) | φ500×300 |
| Max.Weight of part(kg) | 15 |
| Grinding accuracy(mm) | 土0.5 |
| Rated power(kw/h) | 15 |
| Tool number(set) | 4 |
Samples of workpiece
7.Robot cutting and grinding cell MK40-200D
Features
| Dual robots hold workpieces for cutting and polishing |
| Laser detection |
| Convenient debugging: By editing HMI polishing parameters,
equipment debugging reduces the operational skills of personnel and
improves equipment usability |
| Special material grinding wheel compensation |
| Mechanical constant force floating of grinding wheel machine and
electric spindle equipment |
| Visual grabbing system: The higher the flexibility, the only need
to replace the fixture when replacing the product, which can be
completed in a few minutes |
Applicable materials
Casting aluminum ,Casting iron ,Casting steel
Specification
| Item | Parameter |
| Type | MK40-200D |
| Size (m) | L6*W2.3*H3.1 |
| Weight(t) | 8.1 |
| Robot payload (kg) | 200 |
| Repeatability accuracy(mm) | ±0.1 |
| Max.Size of part(mm) | 中500×400 |
| Max.Weight of part(kg) | 40 |
| Grinding accuracy(mm) | ±0.5 |
| Rated power(kw/h) | 32 |
| Tool number(set) | 4-8 |
Samples of workpiece
FAQ
1.Question: [SAFETY] I want to ensure the industrial robot I purchase complies with
industry standards and regulations. What certifications does it
have?
Answer: This industrial robot has passed strict industry
certifications and standards, including ISO quality management
system certification and CE certification and ATEX for painting
robots, ensuring its quality and safety.
2.Question:[Technical support] I need an industrial robot with reliable technical support and
training services. Do you offer support in this area?
Answer: Yes, we provide comprehensive technical support and
training services, including operation training, maintenance
training, and on-site support to ensure you can fully utilize the
performance and capabilities of the industrial robot.
3.Question:【Warranty】how about your warranty
Answer :Yes, our products come with a certain period of warranty.
The specific warranty period and coverage may vary depending on the
product model and region. Please provide your location and the
product model you are interested in to obtain more accurate
information. In general, the warranty period is 12 months.
4.Question:【Payment】how about the payment if we place orders to you .
Answer :We accept multiple payment methods, including but not
limited to TT, L/C, etc. You can choose the payment method that is
convenient for you.
5.Question:[Customization] Do you provide any possible customized service .
Answer: Yes, we provide customization services within a certain
range, such as color customization, boot UI customization, LOLO
customization, etc., according to the specific requirements of
customers. Please provide your customization requirements, and we
will do our best to meet your needs.
6.Question: [maintenance] What are the maintenance costs for the industrial robot? I want to
understand the long-term operating costs.
Answer: The maintenance costs for this industrial robot are very
low. We provide maintenance services including regular inspections,
preventive maintenance, and quick-response technical support to
minimize your operating costs.
7.Question: [Easy to use ] I expect efficient programming capabilities in the industrial
robot for quick deployment and adjustments on the production line.
Does it offer efficient programming?
Answer: This industrial robot comes with user-friendly programming
interfaces and advanced programming capabilities, allowing for
quick and easy deployment and adjustments on the production line.
8.Question: [Reliability] How reliable is the industrial robot? I need a stable and
dependable machine to ensure production continuity.
Answer: This industrial robot undergoes rigorous quality control
and testing, ensuring excellent reliability and stability. It is
built with advanced technology and high-quality materials to ensure
continuous production.
Contact
Fengor_Hu (Mr)
Executive Director
MP:+86-15665538866 (whatsapp)
MP: +86-18356576525(wechat )
Skype: hufengguang1980
Email: hufengguang@techflyrobot.com
Anhui Techfly robotics technology Co., Ltd
www.techflyrobot.com
Room 808, 8th Floor, Comprehensive Building, Electronic Industry
Park, Jiujiang District, Wuhu City, Anhui Province
